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ZJ-ZH8163
Integrated Testing System for AC and DC Charging Gun Piles
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Product Description
I. Overview:
An automated intelligent testing and inspection system specially developed in accordance with the new national standards IEC/EN 61851, IEC 62196-2:2016, and GB/T 18487.1-2015, as well as IEC/EN 62752 and other relevant standards. This testing system is suitable for the functional testing and verification of conductive charging for charging connectors and charging stations that comply with Chinese, European, and U.S. standards, and can be widely used in research and development, design, and factory acceptance testing.
This equipment features automated testing, with system software that enables one-click testing of all functions. Test process parameters can be flexibly configured, and test parameters for various products can be pre-configured for immediate retrieval when needed. All test results are recorded and readily queryable, and the system includes QR code scanning functionality to enable traceability of product test data. It can also be integrated with MES systems.
II. Technical Parameters
Applicable Products: Suitable for Mode 2 and Mode 3 charging guns and charging stations.
Testing Standards: Chinese National Standard/European Standard/American Standard/Tesla
Operating voltage: Single-phase AC 0–300 V, three-phase AC 0–420 V, continuously adjustable;
Load current: continuously adjustable from 1 to 32 A; U.S. standard: 50 A.
Test station: Station 1
III. Test Items
| Serial Number | Test Category | Test Item | Remarks |
| 1 | Safety Compliance Testing | Dielectric Strength Test | |
| 2 | Insulation Resistance Test | ||
| 3 | Emergency Stop Switch Test | Emergency Stop Switch Test | |
| 4 | Resistance Testing | Gun-head CP resistor | |
| 5 | Static Power Consumption Testing | Standby Power Consumption Test | |
| 6 | Charging Interoperability Testing | Connection Confirmation Test | |
| 7 | Charging Readiness Test | ||
| 8 | Startup and Charging Phase Testing | ||
| 9 | Normal charging completion test | ||
| 10 | Charging Connection Control Timing Test | ||
| 11 | Controlled guidance testing (frequency/duty cycle/rise/fall, etc.) | ||
| 12 | CC Open-Circuit Test | ||
| 13 | CP Disconnection Test | ||
| 14 | CP Grounding Test | ||
| 15 | Protective Earth Conductor Continuity Loss Test | ||
| 16 | Overcurrent Output Test | ||
| 17 | CP Circuit Voltage Limit Test | ||
| 18 | Functional Protection Test | Grounding Protection Test | |
| 19 | Overcurrent Protection Test (Stage 1 Overcurrent / Stage 2 Overcurrent) | ||
| 20 | Undervoltage Protection Test (Undervoltage Protection/Undervoltage Recovery) | ||
| 21 | Overvoltage Protection Test (Overvoltage Protection/Overvoltage Recovery) | ||
| 22 | Earth Leakage Protection Test (Type AC Earth Leakage) | ||
| 23 | Other tests | Output L/N/PE wire sequence continuity test |
Note: The above testing items are for reference only and shall be subject to the customer’s actual requirements.
V. System Parameters
| Serial Number | Name Category | Electrical Parameters | Remarks |
| 1 | Rated Input | Three-phase four-wire input: 380 V ±10%, 50/60 Hz ±5% | |
| 2 | Rated Output | Three-phase four-wire output Phase voltage: 0.0 V to 300.0 V; Resolution: 0.1 V Phase current: 0–32 A, resolution 0.1 A; U.S. standard: 50 A. |
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| 3 | Load | Three-phase regenerative load, 1–32 A with 0.1 A resolution, U.S. standard 50 A. | |
| 4 | Measurement accuracy | Measurement accuracy of voltage, current, and power | |
| 5 | Dielectric Withstand Voltage Test | ACW: 0–5000 V / 12 mA DCW: 0–6000 V / 6 mA IR: 0–1000 V / 9999 MΩ |
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| 6 | Power supply and charging interface | National/European/American standard spear sockets; interface types customizable. | |
| 7 | Industrial computer | IPC-510/AIMB-501/i5-2400/8G/240G includes keyboard + mouse via USB | |
| 8 | Barcode scanner | USB port | |
| 9 | Size | Test machine: approximately 1900 mm high × 800 mm wide × 1350 mm deep. |
Online Consultation
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Dongguan Zhongjia Testing Equipment Technology Co., Ltd
86135 8080 6147(Technical Director)
86135 8090 9432(Mr. Guo, Manager)
Building 1, Guanghui Zhigu, No. 86, Yinkang Road, Hengli Town, Dongguan City
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